”It doesn’t matter how beautiful your theory is, it doesn’t matter how

smart you are. If it doesn’t agree with experiment, it’s wrong.”    - Richard Feynman

Engineering

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We shorten your overall development cycle using our correlated CAE tools including radiated-noise analysis, hydrostatic burst pressure analysis, forced-vibration analysis, seal-load analysis, and fatigue analysis of plastic and metal parts.

Using our CAE methodology, specifically optimized for lightweighting, we are able to remove unnecessary weight from your parts – ultimately saving cost for you. 

The hardest part of doing CAE with Managed Programs? Getting our engineers to stop offering you options to make your parts better, lighter, and less expensive.

Even with today’s more accurate warpage analysis tools, severe warpage can still result no matter the efforts taken in terms of material, mold design, and processing. We have the solution to mold parts correct the first time – we use our unique methodology on every development project. 

“Kentucky windage” is a term that refers to the correction made for wind conditions when aiming a firearm to hit the desired target. In a similar manner, our experienced team makes careful corrections, and predicts warpage in the molding process by use of scientific adjustments in the tool design to hit your part`s dimensional requirements. 

Using plastic injection molding simulation software, we predict the warpage from the original design and then apply the windage factor to compensate deformation.
This results in a molded part in the desired shape.

 

Tool Design

GERMANY OR US BASED TOOL DESIGN

Our injection mold, NylonMold and carbon tooling are designed to be built in the US,

Germany or overseas to support all program requirements.

Our experts in Germany have more than 40 years of experience in tool design and warpage control. Our team has the capability to support tooling from rapid prototype builds to serial production tools. 

We are not tied to specific manufacturing processes; we select the best solution for your product and utilize our network of partners around the world to build your tools based on your quality and cost requirements.

We provide you with German designed tools manufactured with our low-cost global partners.

Our program management system will support you throughout the entire process - 

  • Product development

  • Injection mold simulation

  • Warpage control

  • Tool design

  • Tool build

  • Production Parts

 

Injection Molding

Prototypes

From basic tools (like a puzzle tool for a limited quantity of shots) to semi-automatic tools for thousands and more parts with serial production quality.

LVP/MVP

High quality steel tools running for several years with full documentation and parts quantity up to 100.000 parts a year

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Assembly and

Measurement

We could provide Inserts, Bushes, Sealings to your reference.

Full Service also includes Vibration Welding and all kinds of measurement(internally)

and testing (externally).

 

Trials

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”If I had nine hours to chop down a tree,
I’d spend the first six sharpening my axe.   

- Abraham Lincoln

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You can use our range of machines from 50t up to 1.300t

for your trials and sampling. 

Please contact us for rates and prices. 

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Prototypes

Our prototype offerings include:

 

Rapid Prototype

  • SLS

  • SLA

  • Bluestone

  • Machined composites

  • NylonMold™ Prototype parts (silicone molds)

  • Quick Delivery Mold (rapid machining, common tool mold bases)

 

Prototype Tooling

  • NylonMold™ Prototype parts (aluminum molds)

  • Aluminum or Steel Injection Mold Tooling

We are able to maximize the product development timeline by minimizing the prototype manufacturing timeline through accurate warpage analysis, highly skilled tool design, low cost tooling partners, and scientific molding practices that ensure parts to print with minimal tool debug.

 

We will work with you to determine the best prototyping approach to meet your part quantity, timing, cost and quality needs.